2018 Mercedes S-class Production

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2018 Mercedes S-class Production. Production with future-oriented trade 4.0 options.

The beginning of manufacturing for the brand new and basically up to date S-Class brings the introduction of state-of-the-art manufacturing processes and cutting-edge Business 4.0 options within the meeting space. “Inside our international manufacturing community, the Mercedes-Benz plant in Sindelfingen is the centre of competence for upper-range and luxury-class automobiles. Inside the manufacturing of the brand new S-Class, we mix the benefits of Business 4.0 strategies with the experience and cognitive expertise of our workers. The manufacturing of an ideal Mercedes-Benz S-Class is dependent upon high-tech strategies, however most significantly, upon the dedication and keenness of our workers. We see proof of that day by day right here in Sindelfingen,” says Michael Bauer, web site supervisor and head of manufacturing on the Mercedes-Benz plant Sindelfingen.

Shut integration with subtle IT programs and communication know-how leads to the optimisation of the move of supplies, additional improved flexibility and effectivity, and enhanced ergonomics for the workforce. Examples of this are:

State-of-the-art information transmission and the very newest options, mixed below the heading of “paperless manufacturing unit”, now change paper documentation. Screens present workers with the data they want in regards to the specs of every particular person automobile. Further cellular units comparable to tablets, mini PCs and sensible PDAs help the workers throughout every step of the work course of.

An revolutionary monitoring system detects automobiles in a digital picture of the manufacturing unit in actual time. Mounted transmitters can precisely determine the place of the automobiles on the meeting line and may alternate information with units comparable to wi-fi Wi-Fi screwdrivers. This permits for instance the digital documentation of information, such because the torque, for high quality assurance.

The versatile supply of small-load carriers to the manufacturing line is ensured by a system referred to as FLOW (Versatile Logistics Optimised Warehouse). This new driverless selecting system gives the availability of supplies to the manufacturing line as and when they’re wanted. The entire system is presently a part of a pilot check that goals to validate the system for collection manufacturing for the brand new S-Class. The small-load carriers are transported autonomously across the store ground through a steering system with reference magnets embedded within the corridor ground and may be robotically allotted to any particular storage shelf. Security is paramount always: the driverless selecting system is supplied with laser scanners for security, which forestall potential collisions.

The supply of parts for the inside and engine compartment calls for lean and environment friendly processes. Greater than 500 totally different gadgets have to be delivered punctually to the meeting line. The filling of the so-called ‘buying basket’ represents the interface to the logistics space. It’s pre-selected with all crucial elements and parts required to fulfil the precise buyer order after which delivered instantly and utterly robotically to the road, negating the necessity to maintain supplies saved on cabinets. This creates more room across the meeting strains, reduces strolling distances and retains the workstations tidier and extra ergonomic for the workforce. Whether or not the precise mannequin is a Saloon with lengthy or quick wheelbases, a Mercedes-Maybach or a Coupé or Cabriolet: all variants of this luxurious automotive are produced on one line.

VaMoS (Variables Montagesystem, or Variable Meeting System) is a brand new, variable meeting system. VaMoS is comprised of cellular platforms that are synchronised with the manufacturing line to hold a employee and his or her instruments alongside the automobile being produced. The know-how, developed by Daimler, is just not solely accountable for bettering the ergonomics of the duty, however may also cut back manufacturing time and the time spent by the employee to get from one job to the subsequent.

A current addition serving to to enhance the ergonomics for the workforce engaged on the S-Class manufacturing line is the so-called ErgoSkid. This totally automated machine raises the automobiles on the meeting line by 26 centimetres after which lowers them once more. Workers engaged on the set up of the cable harnesses for the ground meeting are capable of profit from this ergonomic enchancment. The ErgoSkid is used completely in Mercedes-Benz manufacturing services around the globe.

Within the S-Class manufacturing line the automated meeting of seal plugs is presently examined: an clever light-weight robotic takes on the duty of inserting the plugs within the underbody. Till now this was accomplished bystaff having to carry out overhead work on the automobile. Sooner or later, this robotic resolution might be used within the manufacturing line for a spread of Mercedes-Benz fashions and can thus make issues simpler for the workforce.

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